Production

Production

1. What kind of services do you offer to your customers?
- R & D for projects and concepts
- Molding
- Production of the plastic sunglass, sunglass cases, pouches, soft bags etc.
- Accessories forr sunglasses (like lens stickers, hang tags etc.)

2. What is your company`s competitive advantage?
Our company is specialized in design, molding, coloring and quality.

3. What is your company weakness?
We work on high quality level, the price is higher than regular promotion items causing a longer lead time.

4. What can your R & D department offer?
We have designers in Europe & China and can offer drawings and prototypes for your project and collections.
We can offer prototypes as per your designs or drawings.
We faciliate our own rapid prototyping equipment to straightly convert ideas to prototypes. Pls. check with us in advance to supply the correct computer file format.
Sourcing new materials and new techniques from the market.

5. What is the average lead time (LT) for a prototype in our R & D department?
Normally, we can finish prototypes as per your design & drawing within 15 days.

6. What is the capacity in our prototype department per month?
The capacity in our prototype department is 30 pcs per month.

7. What can our molding department offer
We create our injection moulds in our own mould shop inhouse.

8. How do you work on the moulding?
All our moulds are created by using the latest CNC technology.

9. What is the average LT for a mold?
A new mold can be finished within 60-90 days after the prototype has been confirmed.

10. What is the cost of a mold and tooling?
If you request a new style exclusively for your company/collection we will charge you for the mould cost. A frame mold ranges from 1,500 to 3,000 USD depending on the structure. A temple mould ranges from USD 1,200 to 2,000 USD depending on the structure.

11. What is the capacity in our molding department per month?
The capacity in our molding department is 30 sets per month.

12. What is the main process of the sunglass in production?
- Injection
- Tumbling
- Hinge
- Painting
- Lens Cut
- Assembly

13. What is a daily normal production capacity in each process?
The capacity of each process in TONY OPTICAL is 10,000 pcs per day.

14. What is the average LT of production (express in day)?
The average LT of the production is 75 days.

15. What is the main material you use?
For sunglasses, the main material is Polyamide like TR90 etc.
For case, the main material is ABS.
For pouches, bags & cleaning cloth, the main material is polyester, micro-fibre and PVC leather etc.